YGS3608 CNC型

YGS3608CNC型

高速干、湿切卧式数控滚齿机

CNC DRY OR WET HORIZONTAL TYPE HIGH SPEED GEAR HOBBING MACHINE

YGS3608CNC型高速干、湿切卧式数控滚齿机采用展成法原理，通过数控系统电

子齿轮箱(EGB)功能，实现分齿运动和差动补偿运动。能完成圆柱齿轮、斜齿

轮、鼓形齿轮、蜗轮及花键等齿的加工。

本机床为高速数控滚齿机，非常适合于仪器、仪表制造行业、汽车、摩托车行业，

微型减速机行业及国防军工等企业的小模数齿轮大批量加工。

YGS3608CNC dry or wet horizontal type high speed Gear hobbing machine

Adopted with principle of generating method and CNC EGB,to achieve gear rack movement and differential compensation,Dry or wet cutting,horizontal type,YGS3610B CNC gear hobbing machine is available to precisely produce cylindrical gear,helical gear,drum gear,worm gear and spline etc.

This model is widely applied for large production of small module gears in the Industries of instruments/apparatus,electric tools,motorcycle/auto,reducer motor and aeronautics/astronautics or defense military field etc.

主要特点MAIN FEATURES:

1、本机床为五轴四联动，五个数控轴为:

B一滚刀主轴回转运动

C一工作台主轴箱回转运动

X一径向进给运动

Y一切向进给运动

Z一轴向进给运动

四个联动轴为:B轴、C轴、X轴、Z轴;

2、采用电子齿轮箱(EGB)实现分齿运动和差动补偿运动;

3、快退保护功能:在断电或发生故障按下急停时，同步快退让刀，避免损坏刀具;

4、具有故障诊断及报警显示功能;

5、具有二次切削对刀功能:在齿轮粗滚热处理后，精加工硬度HRC59°±2°的硬齿面加工;

6、滚刀主轴、工件主轴采用高精度齿轮副实现高速高精度分度，并具有消除间隙装置，提高机床的运动精度和零件的加工精度。

7、具有干、湿切功能:选用合适的滚刀可进行高速干式切削;

8、加工精度可达G B / T 10095.1-2008的6级，齿面粗糙度为Ra1.6u m。

1,6 axes control, 4 axes linkage,the 6 CNC axes are:

  A axis:Hob shaft swivel

  B axis:Hob spindle swivel

  C axis: Workpiece spindle swivel

  X axis:Radial feed

  Y axis:Tangential feed

  Z axis:Axial feed

  The 4 linkage axes are:B,C,X, Z

2,Electronic gear box to achieve gear rack and differential

  compensation.

3,Backward protection function:when interruption of power or another kind of emergency

  synchronously retreat knife for protection.

4,Software for fault diagnostics and alarm show.

5,Precise cutter setting in the second cutting after hear treat in initial hobbing,up to the hardness of HRC59°±2°.

6,The hob spindle and the work piece spindle adopt high-precision gear pairs to achieve high-speed and high-precision indexing, and have a gap elimination device to improve the movement accuracy of the machine tool and the processing accuracy of parts.

7,With dry and wet cutting functions: select suitable hobs for high-speed dry cutting

8,The machining accuracy can reach Grade 7 of G B/T 10095.1-2008, and the tooth surface roughness is Ra1.6μm.

标准配置 standard equipment

台湾新代数控控制系统  taiwans new generationCNC system

工件夹紧装置 workpiece clamping device

全密封护罩 Close Cover

10.4"彩色显示器 10.4" color screen

Ф13刀杆组件Ф13 hob cutter set

集中定量润滑装置quantitative lubrication device

带热交换器的电气控制箱electric control box with heat exchanger

液压系统hydraulic system

磁力排屑机、铁屑箱magnetic chip conveyor

机床状态显示灯situation index light

冷却系统cooling system

机床减震垫铁 absorber pad

机床照明灯illumination light

循环润滑系统recycling lubrication system

安装调整专用工具install and adjust tools

滚珠丝杠导轨(进口)Ball screw guider(entry)

轴承(进口)Bearing(entry)

使用说明书operation&service manual

可选配置OPTIONAL EQUIPMENT

精密对刀精加工装置skiving precise cutter setting

工件夹具 workpiece clamping device

机动去毛刺装置mechanical deburring equippment

油雾处理装置(湿切)oil mist collector(wet)

工件夹具 workpiece clamping device

Ф8刀杆组件Ф8 hob cutter set

Ф10刀杆组件Ф10 hob cutter set

Ф16刀杆组件Ф16 hob cutter set

工件辅助托架auxiliary bracket

活络顶尖rotatable thimble

主要技术参数MAIN TECHNICAL SPECIFICATION

项目Item    单位Unit    YGS3608A/B CNC型

最大工件直径Max workpiece diameter     80 mm

最大工件模数Max module        1.5mm

最大轴向行程Max axial travel       150 mm

加工齿数范围No. of teeth       3~999teeth

滚刀最大直径x长度Max diameter and length of Hob       60 x 70mm

滚刀轴直径Max diameter of hob arbo      Ф13mm

滚刀窜刀长度Max length of hob shift      70mm

滚刀主轴(B轴)最高转速Hob spindle rotation speed B-axis      3000 rpm

工件主轴(C轴)最高转速Table rotation speed C-axis      1000 rpm

X, Z轴快速移动速度X/Z rapid traverse speed      5000 mm/min

尾座顶尖行程 Tailstock  travel             60  mm

滚刀架最大回转角度Hob head swivel         ±45°degree

电机总功率Total Power of motor     16  KVA

机床外形尺寸(长X宽X高)Overall dimensions     1820 x 1950 x 2060   mm

机床净重Net weight      3500 Kg