YGS3612B CNC-III型日期：2025-06-19 访问次数：9
YGS3612B CNC-III型
高速干、湿切卧式数控滚齿机
CNC DRY OR WET HORIZONTAL TYPE HIGH SPEED GEAR HOBBING MACHINE
YGS3612B CNC-III型高速干、湿切卧式数控滚齿机采用展成法原理，通过数控系统电
子齿轮箱(EGB)功能，实现分齿运动和差动补偿运动。能完成圆柱齿轮、斜齿
轮、鼓形齿轮、蜗轮及花键等齿的加工。
本机床为高速数控滚齿机，非常适合于仪器、仪表制造行业、汽车、摩托车行业， 微型减速机行业及国防军工等企业的小模数齿轮大批量加工。
YGS3612B CNC-III dry or wet horizontal type high speed Gear hobbing machine
Adopted with principle of generating method and CNC EGB,to achieve gear rack movement and differential compensation,Dry or wet cutting,horizontal type,YGS3612B CNC-III gear hobbing machine is available to precisely produce cylindrical gear,helical gear,drum gear,worm gear and spline etc.
This model is widely applied for large production of small module gears in the Industries of instruments/apparatus,electric tools,motorcycle/auto,reducer motor and aeronautics/astronautics or defense military field etc.
主要特点MAIN FEATURES:
1、本机床为七轴四联动，七个数控轴为:
A一滚刀架回转运动
B一滚刀主轴回转运动
C一工作台主轴箱回转运动
X一径向进给运动
Y一切向进给运动
Z一轴向进给运动
U-尾座顶尖运动
四个联动轴为:B轴、C轴、X轴、Z轴;
2、采用电子齿轮箱(EGB)实现分齿运动和差动补偿运动;
3、快退保护功能:在断电或发生故障按下急停时，同步快退让刀，避免损坏刀具;
4、具有故障诊断及报警显示功能;
5、具有二次切削对刀功能:在齿轮粗滚热处理后，精加工硬度HRC59°±2°的硬齿面加工;
6、滚刀主轴采用伺服电机直联驱动，减少了传动环节误差，提高机床的运动精度，配置加强型刀架体，提高切削刚性和加工精度。
7、工件主轴采用高精度齿轮副实现高速高精度分度，并具有消除间隙装置;
8、具有干、湿切功能:选用合适的滚刀可进行高速干式切削;
9、加工精度可达G B / T 10095.1-2008的6级，齿面粗糙度为Ra1.6u m。
1,7 axes control, 4 axes linkage,the 7 CNC axes are:
A axis:Hob shaft swivel
B axis:Hob spindle swivel
C axis: Workpiece spindle swivel
X axis:Radial feed
Y axis:Tangential feed
Z axis:Axial feed
U axis:Tail stock movement
The 4linkage axes are:B,C,X, Z
2,Electronic gear box to achieve gear rack and differential compensation.
3,Backward protection function:when interruption of power or another kind of emergency synchronously retreat knife for protection.
4,Software for fault diagnostics and alarm show.
5,Precise cutter setting in the second cutting after hear treat in initial hobbing,up to the hardness of HRC59°±2°.
6,The hob spindle is directly driven by a servo motor, which reduces the error of the transmission link and improves the movement accuracy of the machine tool. It is equipped with an enhanced tool holder body to improve cutting rigidity and machining accuracy.
7,The workpiece spindle adopts high-precision gear pairs to achieve high-speed and high-precision indexing, and has a device for eliminating backlash
8,With dry and wet cutting functions: select suitable hobs for high-speed dry cutting
9,The machining accuracy can reach Grade 6 of G B/T 10095.1-2008, and the tooth surface roughness is Ra1.6μm.
标准配置standard equipment
SINUMERIK数控控制系统 SINUMERIK 828D CNC system
工件夹紧装置 workpiece clamping device 全密封护罩 Close Cover
10.4"彩色显示器 10.4" color screen
Ф13刀杆组件Ф13 hob cutter set 集中定量润滑装置quantitative lubrication device
带空调的电气控制箱electric control box with air conditioner
液压系统hydraulic system 磁力排屑机、铁屑箱magnetic chip conveyor
机床状态显示灯situation index light
冷却系统cooling system 机床减震垫铁absorber pad
机床照明灯illumination light
循环润滑系统recycling lubrication system 安装调整专用工具install and adjust tools
滚珠丝杠导轨(进口)Ball screw guider(entry)
轴承(进口)Bearing(entry) 使用说明书operation&service manual
可选配置OPTIONAL EQUIPMENT
精密对刀精加工装置skiving precise cutter setting
工件夹具workpiece clamping device Ф16刀杆组件Ф16 hob cutter set
机动去毛刺装置mechanical deburring equippment
油雾处理装置(湿切)oil mist collector(wet) Ф22刀杆组件Ф22 hob cutter set
工件辅助托架auxiliary bracket
活络顶尖rotatable thimble
主要技术参数MAIN TECHNICAL SPECIFICATION
项目Item 单位Unit YGS3612B CNC-III型
最大工件直径Max workpiece diameter 125mm
最大工件模数Max module 3mm
最大轴向行程Max axial travel 300 mm
加工齿数范围No. of teeth 2~999齿teeth
滚刀最大直径x长度Max diameter and length of Hob 80 x 100mm
滚刀轴直径Max diameter of hob arbo Ф13mm
滚刀窜刀长度Max length of hob shift 100 mm
滚刀主轴(B轴)最高转速Hob spindle rotation speed B-axis 3000rpm
工件主轴(C轴)最高转速Table rotation speed C-axis 1000rpm
X, Z轴快速移动速度X/Z rapid traverse speed 8000 mm/min
尾座顶尖（U轴）行程 Tailstock (U axis) travel 300mm
滚刀架最大回转角度Hob head swivel ±45°degree
电机总功率Total Power of motor 18 KVA
机床外形尺寸(长X宽X高)Overall dimensions 2520 x 2650 x 2100 mm 机床净重Net weight 7500 Kg |
