YGS3612C CNC-III型日期：2025-06-19 访问次数：111
YGS3612C CNC型
高速干、湿切全自动卧式九轴数控滚齿机 CNC9-AXIS DRY OR WET HORIZONTAL TYPE HIGH SPEED GEAR HOBBING MACHINE
YGS3612C CNC型高速干、湿切全自动卧式九轴数控滚齿机采用展成法原理，通过数控系统电子齿轮箱(EGB)功能，实现分齿运动和差动补偿运动。能完成圆柱齿轮、斜齿
轮、鼓形齿轮、蜗轮及花键等齿的加工。
本机床为高速数控滚齿机，非常适合于仪器、仪表制造行业、汽车、摩托车行业， 微型减速机行业及国防军工等企业的小模数齿轮大批量加工。
YGS3612C CNC9-axis dry or wet horizontal type high speed Gear hobbing machine
Adopted with principle of generating method and CNC EGB,to achieve gear rack movement and differential compensation,Dry or wet cutting,horizontal type,YGS3612B CNC-Ⅱ gear hobbing machine is available to precisely produce cylindrical gear,helical gear,drum gear,worm gear and spline etc.
This model is widely applied for large production of small module gears in the Industries of instruments/apparatus,electric tools,motorcycle/auto,reducer motor and aeronautics/astronautics or defense military field etc.
主要特点MAIN FEATURES:
1、本机床为九轴四联动，九个数控轴为:
A一滚刀架回转运动
B一滚刀主轴回转运动
C一工作台主轴箱回转运动
X一径向进给运动
Y一切向进给运动
Z一轴向进给运动
U-尾座顶尖运动
V-机械手左右移动
W-机械手旋转
四个联动轴为:B轴、C轴、X轴、Z轴;
2、采用电子齿轮箱(EGB)实现分齿运动和差动补偿运动;
3、快退保护功能:在断电或发生故障按下急停时，同步快退让刀，避免损坏刀具;
4、具有故障诊断及报警显示功能;
5、具有二次切削对刀功能:在齿轮粗滚热处理后，精加工硬度HRC59°±2°的硬齿面加工;
6、滚刀主轴、工件主轴均采用伺服电机直联驱动。滚刀主轴、工件主轴与电机直联驱动结构。减少了传动环节，提高机床的运动精度，提高了零件的加工精度。
7、具有干、湿切功能:选用合适的滚刀可进行高速干式切削;
8、加工精度可达G B / T 10095.1-2008的6级，齿面粗糙度为Ra1.6u m。
1,9 axes control, 4 axes linkage,the 9 CNC axes are:
A axis:Hob shaft swivel
B axis:Hob spindle swivel
C axis: Workpiece spindle swivel
X axis:Radial feed
Y axis:Tangential feed
Z axis:Axial feed
U axis:Tailstock movement
V axsi;machine hand move from side to side
W axis;machine hand rotate
The 4linkage axes are:B,C,X, Z
2,Electronic gear box to achieve gear rack and differential compensation.
3,Backward protection function:when interruption of power or another kind of emergency synchronously retreat knife for protection.
4,Software for fault diagnostics and alarm show.
5,Precise cutter setting in the second cutting after hear treat in initial hobbing,up to the hardness of HRC59°±2°.
6,Both the hob spindle and the workpiece spindle are directly driven by servo motors. Hob spindle, workpiece spindle and motor are directly connected to drive structure. The transmission links are reduced, the movement accuracy of the machine tool is improved, and the machining accuracy of the parts is improved.
7,With dry and wet cutting functions: select suitable hobs for high-speed dry cutting
8,The machining accuracy can reach Grade 6 of G B/T 10095.1-2008, and the tooth surface roughness is Ra1.6μm.
标准配置standard equipment
SINUMERIK数控控制系统 SINUMERIK 828D CNC system
工件夹紧装置 workpiece clamping device 全密封护罩 Close Cover
10.4"彩色显示器 10.4" color screen
Ф13刀杆组件Ф13 hob cutter set 集中定量润滑装置quantitative lubrication device
带空调的电气控制箱electric control box with air conditioner
液压系统hydraulic system 磁力排屑机、铁屑箱magnetic chip conveyor
机床状态显示灯situation index light
冷却系统cooling system 机床减震垫铁absorber pad
机床照明灯illumination light
循环润滑系统recycling lubrication system 安装调整专用工具install and adjust tools
滚珠丝杠导轨(进口)Ball screw guider(entry)
轴承(进口)Bearing(entry) 使用说明书operation&service manual
可选配置OPTIONAL EQUIPMENT
精密对刀精加工装置skiving precise cutter setting
工件夹具workpiece clamping device Ф16刀杆组件Ф16 hob cutter set
机动去毛刺装置mechanical deburring equippment
油雾处理装置(湿切)oil mist collector(wet) Ф22刀杆组件Ф22 hob cutter set
工件辅助托架auxiliary bracket
除尘机(干切)dust removing device(dry)
活络顶尖rotatable thimble
主要技术参数MAIN TECHNICAL SPECIFICATION
项目Item 单位Unit YGS3612C CNC型
最大工件直径Max workpiece diameter 125mm
最大工件模数Max module 3mm
最大轴向行程Max axial travel 300 mm
加工齿数范围No. of teeth 2~999teeth
滚刀最大直径x长度Max diameter and length of Hob 60 x 70 mm
滚刀轴直径Max diameter of hob arbo Ф13mm
滚刀窜刀长度Max length of hob shift 70mm
滚刀主轴(B轴)最高转速Hob spindle rotation speed B-axis 3000 rpm
工件主轴(C轴)最高转速Table rotation speed C-axis 1000 rpm
X, Z轴快速移动速度X/Z rapid traverse speed 8000mm/min
尾座顶尖（U轴）行程 Tailstock travel (U axis) 300 mm
滚刀架最大回转角度Hob head swivel ±45°degree
电机总功率Total Power of motor 16KVA
机床外形尺寸(长X宽X高)Overall dimensions 3500 x 2650 x 2100 mm 机床净重Net weight 6000-8500 Kg |
